110" Recycled Linerboard Paper Machine with Stock Prep, Minas Basin, Hantsport, Nova Scotia

Complete Recycled Linerboard Paper Mill

with 110” Trim Paper Machine, 230 Metric Ton Per Day

with OCC and Stock Prep System


  • Complete 110” Trim 2-Ply Linerboard Fourdrinier Paper Machine (1996).
  • 230 MTPD, Basis Weight 98-410 GSM.
  • 128" Wire Width MecFab/ GL&V Fourdrinier.
  • Top Table 180” Length.
  • Bottom Table 610” Length.
  • Triple Layer 128” Width Weavexx HTX V2 Forming Fabric.
  • 24 Vacuum Foil Elements.
  • GL&V Filler Headbox Hydraulic (2005), 120" Pond Width, Dilution Control.
  • GL&V Liner Headbox Hydraulic (2007), 120" Pond Width.
  • Bottom Wire Drive Gearbox Motor 200 HP, 500 Volt DC, 1750 RPM, CD504AT Frame, Falk Gear Drive Type 208Y2-LB, 8.626:1 Ratio.
  • Top Wire Drive Gearbox Motor 150 HP, 500 DC Volt, L409AT Frame, Falk Gear Drive Type 2080Y1-LD, 4.053:1 Ratio.
  • 2 Mecfab 53” Diameter Roll 2000 PLI Press Section.
  • GL&V 48 Can Dryer Section.
  • Hood Exhaust and Dryer Heat Recovery System.
  • Bailey DCS Monitoring System, 2-1 KMW.
  • Nipco 6 Zone Control Top Calender.
  • Measurex Control System Scanner.
  • Ellington Reel.
  • Ellington 2 Drum Rewinder 5,000 FPM.
  • Machine Speed 1550 FPM.
  • Machine Idled December 14, 2012.



YouTube Video of PM2 Running


Documentation Includes:



Filler Fan Pump



Ahlstrom ZRR40 Type, SN 140821, 16x20, Stainless Steel Volute, 15.35 Impeller Diameter, with AC MOTOR 150 HP, 1790 RPM, TYPE SKS449SS3124D8P, DIRECT DRIVE


Filler And Liner Stuff Boxes



Bottom Filler Headbox


GL&V Hydraulic Filler Headbox (2005), 120" Pond Width, Dilution Control, 40,000 L/Min Max Flow, Consistency Range 0.04% - 1.4%, Radial Distributor

(PM 2 Headbox) 


610" Forming Table



Fourdrinier without wire



Bottom Dillution Control Headbox

GL&V 2005


Bottom Wire Forming Table, Fig. E

Fourdrinier Table Layout 1 (E-7454)

Fourdrinier Table Layout 2 (E-7454)


GL&V Bottom Radial Distributor



Approach Flow Screen


Beloit Jones M32 Horizontal Low Pulse Pressure Screen 


Top Liner Fan Pump


Goulds 3405L 12x12x14, Stainless Steel Volute, 11.5" Impeller Diameter, 100 HP, 1185 RPM AC Motor, Type:TKKH, 460 Volt , 444T Frame


Top Liner Fourdrinier Layout



Top Liner Headbox


GL&V Hydraulic Liner Headbox (2007), 120" Pond Width, 40,000 L/Min Max Flo



Top Fourdrinier without Wire


GL&V BTF Headbox System Elevation View 

 

Liner to Filler Transfer Roll



180" Top Forming Table


Top Forming Table, Fig. C Attachment 


GL&V Top Radial Distributor



Approach Flow Screen


Black Clawson Kadant P24 with a Kadant Low Pulse Multi-Foil Rotor 

 

Suction Couch And Lumpbreaker Assembly



GL&V Suction Couch Roll (2011), 130" Face, 30" Diameter, Stainless Steel Shell, Couch Drive Gearbox Motor 150 HP, 500 Volt DC, 750 RPM, CD409AT Frame, Falk Gear Drive Type 2100Y2-LB, 11.16:1 Ratio

(GL&V Roll Suction Couch Specs)



Lumpbreaker

 

Web Detection Camera System


Presses

1st Press



2 Roll MecFab Straight Through 2,000 PLI Max Nip Load, Rolls 53" Diameter, Xerium Superwear 18.5 P&J, Year 1995, with Top and Bottom Motor and Drive 150 HP Motor, 500 Volt DC, 1750 RPM, CD409AT Frame, Falk Gear Drive Ratio 18.5:1 


2nd Press



2 Roll MecFab Straight Through 2,000 PLI Max Nip Load, Rolls 53" Diameter, Xerium Superwear 18.5 P&J, Year 1995, with Top and Bottom 150 HP Motor, 500 DC, 1750 RPM, CDL409AT Frame, Falk Gear Drive Type 2100Y2LR, 18.5:1 Ratio


Presses are double felted with two tops and one tandem bottom


2nd Press Top Roll Assembly (D-7113)

2nd Press Bottom Roll Assembly (D-7114) 


Vacuum System


(2) Nash Vacuum Pumps Model 904P2

(1) Nash Vacuum Pump Model CL6000


Dryers



 48 GL&V Dryer Cans, 48" Diameter 116" Face, Dryer 1-6 75 PSI (2006 Year), Dryers 7-48 150 PSI (Year 1995), Top Gears Nylon, Bottom Gears Steel, Enclosed Hood System, Pocket Ventilation System, Heat Recovery System, First, Second, Third Dryer Section Gearbox Motor 75 HP, 500 DC Volt, 1750 RPM, CD368AT Frame, With Falk type 2060Y1LE Gear Drive, 6.077:1 Ratio.


Flu Ace Tower System

Hood And Additives (D-6884)

PM2 Dryer Indrive Anchor Bolts (E-6923)

Dryer Assembly-131D00946

Dryer Ring Nylon Gear 115T

PM2 Dryer Space Layout (E-6766)

 

Dryer Stanchions


 

Vertical and Horizontal Beams, and Soul Plate


Dryer Condensate System



Bailey Infinite 90 Process Control System


Calender



2-1 KMW, Nipco 6 Zone Control Top Roll, 2 Roll Horizontal, 130" Face Length 30" Diameter Bottom and Top Roll, 0.010 Crown, with 75 HP Motor, 500 DC Volt, 1750 RPM, CD368AT Frame, Falk Gear Drive 2060Y2-LR Type, 9.084:1 Ratio


Distribution Assembly

PM2 Elevation At Calender (D-7163)


Measurex Scanner Control System


Measurex Scanner Control System, Controls Basis Weight, Moisture, Profile

 

Horizontal Track Reel Assembly


 

Reel



Ellington Reel, with Sandar Turn Up Tape Device, Trim Width 98-112", with 50 HP Motor, 500 DC Volt, 1750 RPM, CD328AT Frame, Falk Gear Drive 2050Y2LD Type, 12.110:1 Ratio


Reel Modification Assembly

Auto Spool Loader Assembly

 

Winder



Ellington Winder, 2 Drum 5,000 FPM, with Automated Tension and Rider Roll Control, with Winder Front Drum 100 HP Motor, 500 DC Volt, 1750 RPM, C0368AT Frame, Renolds Gear Drive REN1203 Type, 3.2:1 Ratio, Winder Rear Drum Gearbox 100 HP, 500 DC Volt, CD368AT Frame, Renolds Gear Drive REN1203 Type, 3.2:1


Winder Prox Locations

 

Winder Slitter Sections


 

Winder Drives



(2) Winder Drives - DC Motors 100 HP, 1750 RPM, 500 Volts


Stock Preparation Equipment

 

Pulping & Coarse Cleaning (D-6884 1of9) Pulping & Screening (D-6884 2of9)

Pulping & Cleaning (D-6884 3of9) Pulping & Thickening (D-6884 4of9)

Pulping & Thickening (D-6884 5of9) Machine Part (D-6884 6of9)

Machine Part (D-6884 7of9) Hood & Additives (D-6884 8of9)

Pulping & Coarse Cleaning (D-6884 9of9) Stock Preparation Ground Floor Plan (E-6964)

Stock Preparation Main Floor Plan (E-6872) 


Conveyor Feed System



Pulper



Fiberprep (500t/day), 18' Pulper Diameter

Rotor Gland Assembly (01-121210-0031)

 

Ragger



Scavenger Model 3

 

 

Scavenger and Rejects Conveyor

 


Rejects Compactor

 

 

ADS 300 System

 


ADS 300 System, with Falk Model 4422BX2 Gearbox, ratio 5.23-1 and Toshiba 500 HP AC Motor, Frame 581OUS, 2300 Volt, 1785 RPM, TEFC

Assembly Cross Section (01-121210-0032)


Float Purge

 


Kadant - Black Clawson, Size 75-25, SN: 08-FP-0260


Pressure Screen CH7

 


Pressure Screen CH10



Black Clawson-Kadant FN 100 Pressure Screen

 


High Density Cleaners

 

(2) Black Clawson Size 14 1/2 Liquid Cyclone 5 High Density Cleaners 


Bird Johnson JS24 Vibrating Screen


(3) Poseidon D.A.F. Clarifier

 


  • (1) Poseidon PPM 200B D.A.F. Clarifier, year 1993, 800 GPM (on Paper Machine)
  • (1) Poseidon PPM 400B D.A.F. Clarifier, year 1996, 1600 GPM,
  • (1) Poseidon Saturn 50D05-F Series Clarifier, year 2002, 200 GPM

 

Liner Thickener


Filler Thickener (No Image Available)

 

Dry End Broke Pulper



Rebuild Pulper Kit


New MARTCO Pulper, New Falk Pulper Drive, New Falk Gear Drive Model 447ZBX2, Ratio 10.040/1

Rebuild Kit Specifications


Equipment

Refiners (3) 26" Andritz Twin Flo Refiners



Roll Grinder

 

(2) Alfa Lavel Plate and Frame Heat Exchangers

 


Chemical Metering System

 

Bridge Crane

 

22 Ton Bridge Crane- (2) 11 Ton Hoists 


Lab Equipment which includes:


  • Mullin Burst Tester
  • Scott Internal Bond Tester
  • TMI Smoothness II Tester
  • Lorentzen L&W Crush Tester
  • Slip Angle Tester
  • Concora Tester


Mill Support Equipment And Spare Parts